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Rubio Alvir, Eva María

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Rubio Alvir
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Eva María
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Mostrando 1 - 10 de 10
  • Publicación
    Experimental study of magnesium drilling based on the surface quality
    (Elsevier, 2019) Berzosa Lara, Fernando; Agustina Tejerizo, Beatriz De; Rubio Alvir, Eva María; Marín Martín, Marta María
    Nowadays, the use of magnesium and its alloys for transport applications is based on the combination of high mechanical properties and low density. In general, the machinability of these materials is considered to be good. Nevertheless, it has been reported that the machining of these alloys involves some critical problems regarding their tendency to be flammable at high temperatures and consequently, there is a risk of chip ignition in the working area during the process. This fact is especially critical when the size of chips is reduced. In this study, the influence of cutting conditions on surface roughness, in terms of Ra, obtained by drilling of magnesium alloy (AZ91D-F) was carried out. A factorial design 2 4 was employed for the planning of the drilling tests. The factors considered were the feed rate (0.05 and 0.2 mm/r), cutting speed, 40 and 60 m/min, the type of tool, in particular, the point angle of 118º and 135º, and the cooling system, Dry conditions and MQL (Minimum Quantity Lubrication) system. As main conclusions it can be affirmed that improved surface roughness is obtained with the cutting conditions selected in this study. Furthermore, at 0.05 mm/r and 40 m/min the use of tools with a point angle of 135º provides lower values of Ra than the tool of 118º point angle. Slightly lower values of Ra are obtained with tools of 118º point angle at 0.2 mm/r and 60 m/min.
  • Publicación
    Comparison of sustainable cooling systems used in the drilling repair of Mg-Al and Mg-Ti multi-material parts in the aeronautical industry
    (Elsevier, 2022-11-01) Blanco, David; Saéz Nuño, María Ana ; Lorente Pedreille, Raquel María; Rubio Alvir, Eva María
    The article presents as a novelty a comparative study of the efficiency of different sustainable cooling systems in the re-drilling repair process of magnesium-based multi-material components for aeronautical and automotive sectors. The cooling systems compared are: dry machining, minimum quantity of lubricant with eco-fluid (MQL-Eco), cold compressed air (CCA) and cryogenic machining. Multi-materials used are magnesium-aluminium and magnesium-titanium combinations. The study uses descriptive statistics and ANOVA to conclude the significant factors and interactions. Conclusions highlight differences depending on the type of response variable chosen. The best results for the Mg-Al-Mg are obtained using MQL-Eco, and for Mg-Ti-Mg with cryogenic machining.
  • Publicación
    Tool Selection in Drilling of Magnesium UNSM11917 Pieces under Dry and MQL Conditions based on Surface Roughness
    (Elsevier, 2017) Berzosa Lara, Fernando; Agustina Tejerizo, Beatriz De; Rubio Alvir, Eva María
    Nowadays, the use of lighter materials for transportation purposes is still a challenge; especially in the aeronautical and aerospace sectors. The use of certain materials, such as magnesium alloys which have exceptional mechanical properties relative to density as structural materials, allows a remarkable reduction of weight. These alloys have significant challenges in machining. On the one hand, their use with water-based lubricants can produce flammable hydrogen atmospheres and, on the other hand, the operational parameters can produce tiny chips which, at high temperature, could burn. Regarding the tools, drills are the most used ones in drilling operations; manufacturers do not always take in consideration magnesium alloys. This is why, sometimes, the data from other types of similar alloys need to be extrapolated. This work shows an experimental study about the drilling of magnesium pieces based on surface roughness. The main goal is to determine the tools that best suit the requirement of surface roughness for this type of operations, which, for the aeronautical sector, is from 0.8 to 1.6 μm. The tests have been conducted under different cutting conditions, using several types of tools and two sustainable lubrication systems. In particular, dry machining and minimum quantity of lubrication (MQL) system have been used. A design of experiments (DOE) has been used to optimize the resources. The average roughness, Ra, has been selected as a response variable. The roughness values obtained are lower than 0.9 μm (namely, from 0.13 μm to 0.87 μm); so, it is possible to increase some of the parameter values, in order to improve the productivity, without they go outside the established limits. The results have been analyzed using the analysis of variance (ANOVA) method. A model for estimating the expected surface roughness in terms of the Rae, has been developed.
  • Publicación
    Sustainable Processes in Aluminium, Magnesium, and Titanium Alloys Applied to the Transport Sector: A Review
    (MDPI, 2021-12-22) Blanco, David; Lorente Pedreille, Raquel María; Saéz Nuño, María Ana; Rubio Alvir, Eva María
    The reduction of consumption and pollutant emissions is a top priority for the transport sector. One working line is the substitution of conventional structural materials with lightweight materials such as metallic alloys of aluminium, titanium, and/or magnesium. For this reason, and considering that the number of related articles is lower than the existing number of other structural lightweight materials, it is considered very convenient and helpful to carry out a systematic analysis of their latest trends through Open Access literature. A methodology adapted from the PRISMA statement is applied, in order to guarantee unbiasedness and quality in selecting literature and research. The final selection is made up of the 40 most cited research papers from 2015–2020, with an average of 20.6 citations per article. Turning and drilling are the most trending machining processes, and there is particular interest in the study of sustainable cooling, such as dry machining, cryogenic cooling, and MQL. In addition, another trending topic is multi-materials and joining dissimilar materials with guarantees. Additive manufacturing has also been identified as an increasingly trending theme, appearing in 18% of the selected studies. This work is complemented with summary tables of the most cited Open Access articles on sustainable machining and cooling, multi-materials or hybrid components, and additive manufacturing.
  • Publicación
    Tool Selection in Drilling of Magnesium UNSM11917 Pieces under Dry and MQL Conditions based on Surface Roughness
    (Elsevier, 2017) Berzosa Lara, Fernando; Agustina Tejerizo, Beatriz De; Rubio Alvir, Eva María
    Nowadays, the use of lighter materials for transportation purposes is still a challenge; especially in the aeronautical and aerospace sectors. The use of certain materials, such as magnesium alloys which have exceptional mechanical properties relative to density as structural materials, allows a remarkable reduction of weight. These alloys have significant challenges in machining. On the one hand, their use with water-based lubricants can produce flammable hydrogen atmospheres and, on the other hand, the operational parameters can produce tiny chips which, at high temperature, could burn. Regarding the tools, drills are the most used ones in drilling operations; manufacturers do not always take in consideration magnesium alloys. This is why, sometimes, the data from other types of similar alloys need to be extrapolated. This work shows an experimental study about the drilling of magnesium pieces based on surface roughness. The main goal is to determine the tools that best suit the requirement of surface roughness for this type of operations, which, for the aeronautical sector, is from 0.8 to 1.6 μm. The tests have been conducted under different cutting conditions, using several types of tools and two sustainable lubrication systems. In particular, dry machining and minimum quantity of lubrication (MQL) system have been used. A design of experiments (DOE) has been used to optimize the resources. The average roughness, Ra, has been selected as a response variable. The roughness values obtained are lower than 0.9 μm (namely, from 0.13 μm to 0.87 μm); so, it is possible to increase some of the parameter values, in order to improve the productivity, without they go outside the established limits. The results have been analyzed using the analysis of variance (ANOVA) method. A model for estimating the expected surface roughness in terms of the Rae, has been developed.
  • Publicación
    Sustainable Lubrication/Cooling Systems for Efficient Turning Operations of γ‑TiAl Parts from the Aeronautic Industry
    (Springer, 2023-05-01) Benedicto Bardolet, Elisabet; Aubouy, Laurent; Saéz Nuño, María Ana; Rubio Alvir, Eva María
    This paper presents the study of the finishing, repair, and maintenance turning operations of gamma titanium aluminide (γ-TiAl) parts from the aeronautic industry, with the aim to evaluate different sustainable lubrication/cooling environments, including a newly developed synthetic ester water-based metalworking fluid (EcoMWF) to replace mineral-based MWF (MWF). The systems considered in this work are dry, cold-compressed air, minimum quantity lubrication (MQL), cryogenic, and flood on turning of a new and relatively low explored titanium alloy, γ-TiAl. Therefore, the influence of machining parameters and insert type on tool wear, surface roughness, roundness, and cutting temperature have been investigated for each environment. Results detailed in this study showed a significant influence of the lubrication/cooling systems on the machinability of γ-TiAl. The study also revealed that the sustainability of turning γ-TiAl could be improved under the cryogenic system and the new EcoMWF, keeping the same machining performance as common mineral-based MWF.
  • Publicación
    Últimas tendencias en el ámbito científico sobre procesos de fabricación aplicados a la construcción de aeronaves
    (['Universidad Nacional de Educación a Distancia (España)', 'Universidad Politécnica de Madrid. Departamento de Ingeniería Mecánica'], 2022) Blanco Gómez, David; Sáenz De Pipaón, José Manuel; Rubio Alvir, Eva María; García Domínguez, Amabel
    La industria aeroespacial se ha centrado tradicionalmente en reducir la masa de las aeronaves mediante el uso de materiales estructurales ligeros, pero este tipo de materiales y los procesos de fabricación y mecanizado asociados están en continua evolución. Por ello, el presente estudio busca responder a la pregunta de cuáles son las últimas tendencias en procesos de fabricación y mecanizado orientados a la fabricación y ensamblaje de aeronaves. Para ello se realiza una revisión sistemática de la literatura científica asociada de los últimos 10 años, concluyendo la tendencia actual hacia el estudio de aleaciones de titanio, superaleaciones de níquel y aceros, incluidas en un 22%, 16% y 14% de los estudios respectivamente. También existe interés predominante por la fabricación aditiva presente en el 52% de los estudios, superior al 32% de estudios sobre fabricación sustractiva, revisándose ambas tecnologías y presentado los resultados en tablas resumen como soporte a investigadores interesados.
  • Publicación
    Revisión de la tendencia actual de procesos avanzados de fabricación aplicados al mantenimiento de motores aeronáuticos
    (['Universidad Nacional de Educación a Distancia (España)', 'Universidad Politécnica de Madrid. Departamento de Ingeniería Mecánica'], 2022) Sáenz De Pipaón, José Manuel; Blanco Gómez, David; Rubio Alvir, Eva María; Marín Martín, Marta María
    Uno de los sectores más exigentes con los materiales utilizados en la fabricación de sus componentes es el sector aeronáutico; siendo los motores una de las partes más difíciles de fabricar y mantener. El diseño de muchas de sus partes se basa ampliamente en consideraciones aerodinámicas para lograr la máxima eficiencia. Por tanto, muchas de estas piezas presentan una gran complejidad de formas y geometrías. Este trabajo presenta una revisión de los principales procesos avanzados de fabricación utilizados en la fabricación y el mantenimiento de motores. Para lograrlo, se seleccionaron para este estudio algunos de los artículos sobre el tema más citados durante la última década y correspondientes al primer y segundo cuartil del Journal Citation Report.
  • Publicación
    A novel method for the determination of fatty acid esters in aqueous emulsion on Ti6Al4V surface with IRRAS and carbon quantification
    (Elsevier, 2018-12-01) Benedicto Bardolet, Elisabet; Carou Porto, Diego; Batlle, L.; Rubio Alvir, Eva María
    A novel direct method based on infrared reflection absorption spectroscopy (IRRAS) and carbon elemental analysis has been developed for the quantitative determination of fatty acid ester on Ti6Al4V surface. The new approach involves the IR spectra and carbon analysis of a Ti6Al4V strip treated with a surfactant and ester emulsion adjusted to pH 9.2 with 2-aminoethanol. The results are dependent on the ester and surfactant concentration. The analytical signals are the integral value of the CH2 and CO signals of the IR spectra and the carbon content. The main advantage of the proposed method is that the analysis made directly on the metal surface allows knowing the film forming ability of the emulsion. The method may be useful for research and development of more environmentally friendly water-based metalworking fluids for the metal industry.
  • Publicación
    Experimental study of magnesium drilling based on the surface quality
    (Elsevier, 2019) Berzosa Lara, Fernando; Agustina Tejerizo, Beatriz De; Rubio Alvir, Eva María; Marín Martín, Marta María
    Nowadays, the use of magnesium and its alloys for transport applications is based on the combination of high mechanical properties and low density. In general, the machinability of these materials is considered to be good. Nevertheless, it has been reported that the machining of these alloys involves some critical problems regarding their tendency to be flammable at high temperatures and consequently, there is a risk of chip ignition in the working area during the process. This fact is especially critical when the size of chips is reduced. In this study, the influence of cutting conditions on surface roughness, in terms of Ra, obtained by drilling of magnesium alloy (AZ91D-F) was carried out. A factorial design 2 4 was employed for the planning of the drilling tests. The factors considered were the feed rate (0.05 and 0.2 mm/r), cutting speed, 40 and 60 m/min, the type of tool, in particular, the point angle of 118º and 135º, and the cooling system, Dry conditions and MQL (Minimum Quantity Lubrication) system. As main conclusions it can be affirmed that improved surface roughness is obtained with the cutting conditions selected in this study. Furthermore, at 0.05 mm/r and 40 m/min the use of tools with a point angle of 135º provides lower values of Ra than the tool of 118º point angle. Slightly lower values of Ra are obtained with tools of 118º point angle at 0.2 mm/r and 60 m/min.